Subject: Shop
1. Topic-
Cost Estimating a Production Run in a Machine Shop
 
2. Content-
Students are given a blueprint and a sample part and need to estimate cost per piece on a production run of 100 parts with a breakdown of all expenses.
 
3. Goals: Aims/Outcomes-
1.improve time estimation
2.gain insight on tool/material cost
3.apply fixturing concepts into a complete fixture design.
4. develop a process plan
 
4. Objectives-
1.work in a team environment
2.colaborate ideas
3.complete task in a two hour class period
 
5. Materials and Aids-
Text book
Internet/computer
 
6. Procedures/Methods-

A. Introduction-

1.introduce blueprint
2.give students time to evaluate print
3.form student groups ( mock machine shop)
 

B. Development-

1.review print for a different part
2.key points for production
3.cost of production
4.time required for production
 

C. Practice-

1.students work through scenario with instructor as a class to estimate cost on a similar part
2.questions and discussion afterwards
3.students are placed in their groups
 

D. Independent Practice-

1.students estimate time for simple machine operations
2.actual time is compared to students estimated time
3.questions and discussion afterwards
 

E. Accommodations (Differentiated Instruction)-

1.video on production management to show to class
2.power point presentation at class beginning
3.prior reading assignment
 

F. Checking for understanding-

1.student groups present their project to the class
2.students discuss presentation and question without instructor feedback
 

G. Closure-

1.instructor portrays the position of a customer and decides which "shop" he will award the job to.
2.explanation from the instructor as to why and how his decision was made
 
7. Evaluation-
1.learner feedback forms
2.quiz
 
8. Teacher Reflection-
did the students engage in this activity?
is their knowledge improved in procurment?
This lesson plan was designed to improve student engagement and generate some enthusiasm towards a subject that historically has been a little boring for both students and instructor. This activity was fun and interactive and the quiz scores were above average for all students.
 

This Lesson Plan is available at (www.teacherjet.com)